Showing posts with label UHPC Material Information. Show all posts
Showing posts with label UHPC Material Information. Show all posts

The jungle of short names for high strength concrete

I would like to try to clarify the jungle of
short names of high strength concrete
 names in the literature. The reason for
this is, that I have once again read a technical
master thesis from the field of civil
construction of a European university and
where only with short descriptions is
thrown around.

The first high-strength cement binder with a
compressive strength of well over 100 MPa
was developed in Denmark more than 30 years
ago. The aim of the development was to
produce a high-strength cement binder, which
was also very successful. At that time, the
focus was on the binder and not on possible
aggregates or reinforcement systems. For this
reason, an extremely high-strength binder was
always used in all the discussions.
Much later, to the dismay of many, the term
UHPC appeared in the literature. In our opinion,
this term UHPC cannot be clearly defined. It
also seems to be a fad to further water down this
term and everyone who thinks he has understood
ultra high-strength concrete creates his own short
form.


I would like to list the short forms here and provide
appropriate comments.

The UHPC binder is made of a special grade of 
cement, microsilica and superplasticizer.

UHPC    Ultra High Performance Concrete

Consists of UHPC binder + aggregates, which
can have different material grades and grain sizes
There are no standards which additives and surcharges of
which material quality and grain size must be used.

HPC    High Performance Concrete

Consists of cement + aggregates + additives
There are no standards which additives and surcharges of 
which material quality and grain size must be used. Likewise, 
there are no standards about the technical properties.

RHPC    Reinforced High Performance Concrete

Consists of cement + aggregates + additives and
unspecified reinforcement
There are no standards which additives and surcharges of 
which material quality and grain size must be used. Likewise, 
there are no standards about the technical properties. There
is no specification for material quality, dimensions and 
quantities for the reinforcement

HRUHPC    Heavy Reinforced Ultra High Performance Concrete

Consists of UHPC binder + aggregates, which
can have different material qualities and grain
sizes, and an unspecified reinforcement
There are no standards which additives and surcharges of 
which material quality and grain size must be used. 
Likewise, there are no standards about the technical 
properties. There is no specification for material quality, 
dimensions and quantities for the reinforcement

SFRC    Steel Fiber Reinforced Concrete

Consists of cement + aggregates + additives +
steel fibers
There are no standards which additives and surcharges of 
which material quality and grain size must be used. Likewise, 
there are no standards about the technical properties. For the 
fibers there is no specification of material quality, dimensions
and quantities.

RPC    Reactive Power Concrete

Consists of cement + sand + quarz powder, 
silica fume, steel fiber and superplasticizer
There is no standards of the quality of cement, sand 
silica fume must be used.


Anyone, university, technical literature or expert, will
take part in this Babylonian jumble without bothering
to really specify UHPC. At the moment many talk
about many things, but only a few about the same.

In my opinion, there should be only one UHPC binder
quality with one name and what is admixed to like
aggregates, fiber, reinforcements and much more is up
to the user. The UHPC binder manufacturer should only
manufacture according to the UHPC binder specification.

If one agreed internationally on a technical specification,
there would be very few UHPC producers from that day
on and many would have to name their products
differently or dramatically improve their material quality.


www.hhbc-consulting.de
info@hhbc-consulting.de



Mixer for UHPC Ultra High Performance Concrete

What is the use of the best UHPC Ultra
High Performance Concrete product if
you do not have the right mixer to mix
this product perfectly? If possible, a
mixer can handle casting compound,
mortar and Shotcrete mass without it
has an effect on the finished UHPC
product.
There are a lot of different mixer types
in the international market. Some may
mix casting compound, other mortar
compound and yet another Shotcrete
mass. Only a few can mix all the masses
well and few of them can mix the UHPC
products perfectly.
We prefer more than 25 years compulsory
mixers or pan pot mixers called. They
have never disappointed us on all our
international construction sites. They are
very sturdy, at least we use and they are
very easy to handle.

Different mixers can be used for different
requirements and markets.
In general, shaft or pan pot mixers are the
best choice for all applications and markets.
For industrial applications such as Offshore,
wear protection, industrial flooring, corrosion
protection, etc., where the highest quality
requirements are set, the best mixers must
also be used, i.e. pan pot or shaft mixer.
Furthermore, our UHPC requires mortar
qualities for mixing powerful pan pot or
shaft mixers.

When mixing UHPC Cast, we recommend
using pan pot or shaft mixers. It is also
possible to mix with standard UHPC Cast
material. With smaller quantities of UHPC
Cast it is also possible to use a hand mixer.
We have used a large number of mixers
worldwide in our more than 25 years of
assembly work. Most mixers failed because
they are underpowered. It is just a difference
to mix a UHPC or a standard concrete.

For our customers we have put together an
information brochure about mixers, which
you can get from us free of charge in paper
format or as a download.
Laboratory mixing devices can also be used
for small quantities of up to one kilogram of
mixing material or, if the performance is right,
kitchen mixing devices can also be used.
We and our worldwide partners have pan pot
or shaft mixers with different services in our
workshop. You can hire these mixers for
processing on request.
You can also get a list of international mixer
manufacturers with whom we have already
worked.


www.hhbc-consulting.de
info@hhbc-consulting.de




Aggregate, fibers and reinforcements for UHPC

Over the course of more than 25 years, we have combined and applied a large number of materials with our UHPC materials. The material combination was used as wear protection material, offshore material, floor material, building material (for buildings, bridges, halls, etc.), safety technology, shipbuilding, tunnel construction, etc.
We would like to show a small selection of aggregates, fibers and reinforcements, which we have used. The aim of our development work in the combination of UHPC with other materials is the possibility to create country-specific materials with UHPC.

For each of these aggregates, fibers and reinforcements, there is a little story why we chose the combination, how we processed it and the results. if you are interested write us and we will send you this collection of little stories.

Further information on the aggregates, fibers and reinforcements


www.hhbc-consulting.de
info@hhbc-consulting.de

UHPC® Ultra High Performance Concrete production in Texas

Together with our longtime partner ASANTE and
Investors, we plan a production for high-quality
UHPC® materials in the United States.

We plan to produce all UHPC® material qualities for

With the UHPC® production of all our UHPC® Grouting,
UHPC® Mortar, UHPC® Cast, UHPC® Shotcrete and
UHPC High Temperature Resistant material, a
common wish of Douglas from ASANTE and myself
comes true.

ASANTE will extend its existing consulting services
for
  • UHPC® Material
  • UHPC® Installation
  • UHPC® Customer Training
  • Repair
  • UHPC® Engineering
Also here the products are exactly adapted to the
requirements of the customers.

For technical information or ordering of UHPC® material
please contact Douglas Miller. 

Douglas M Miller 
 3434 Dawnwood Dr, The Woodlands, TX 77380
Cell -    774-208-1766
Email -   doug@asante.design




UHPC - 3D Printing


At the moment we are trying to develop the printing of concrete more professionally worldwide, so that all imaginable constructions can be printed out of concrete. Here, in my opinion, the interaction of printing system and printer material is the deciding factor, similar to an inkjet printer. If you have the wrong ink quality, there can be significant difficulties.

With standard concretes or improved standard concrete, good to good results can be achieved with concrete walls. But what if a combination of insulation and concrete is required, as well as high strength for the printing of high-rise buildings or filigree structures? Here the standard concrete comes quickly to its material limits abuts.
In addition, the printheads are moving faster and faster in all dimensions - so an extremely fast strength development in conjunction with high adhesion is necessary.

In our opinion, all these requirements can only be achieved with extreme UHPC material qualities. We are currently working on these materials. At the moment we also process a wide variety of material combinations to make them printable. In doing so, our over 20 years of experience in the development of UHPC casting and injection materials, production and application experience in a variety of industries around the world are key to our success.

Not to mention a very good pumpability with low load on the pump or the printer system.

We are not looking for the standard - we are looking for the extraordinary. Do you want to accompany us?




Desig

In the field of design, we believe that we will be printing extremely fine filigree structures using special UHPC grades. Today wall thicknesses in the design range of less than 10 mm can be achieved with UHPC design qualities. First attempts are currently running at us to drastically reduce the wall thicknesses.
In our design workshop, we "play" with the most diverse combinations of materials, sometimes with amazing results.

 

WPE DK International

Phone: 0049 176 601 73146
E-mail: info@wpe-dk.dk
Homepage: www.wpe-dk.com




The world of UHPC in the past, today and in the future

In this blog we want to share our experiences
with UHPC material. It is astonishing that
UHPC technology was developed almost 30
years ago and yet the knowledge among
architects, designers, constructors, engineers
and concrete specialists is extremely low and
is not available in many parts of the world.
UHPC offers so many possibilities for everyone.

With this blog we hope to bring a little more
information about UHPC to everyone
involved in concrete. It is not a magical,
difficult material, it is a very well thought-
out concrete that can be processed by any
fitter.

The UHPC products we report here are our
own product development.
My Team which support me and I have run a
lot of practical projects in the international
industry in the last 25 years.

We invite everyone to ask us questions about UHPC.

Here's a selection of industries where we had
done UHPC projects. In the further course of
the blog we will go into detail about these
projects and the associated experience.

- Cement industry
- Power industry
- Automobil industry
- Security industry
- Offshore oil and gas production
- Offshore wind turbines
- Industrial floors
- Road construction
- Civil construction

- Design
- Architecture
- Food industry
- Steel industry
- Mining industry
- Marine Industry
- Airports
- Habours 




WPE DK International

Phone: 0049 176 601 73146
E-mail: info@wpe-dk.dk
Homepage: www.wpe-dk.com