Showing posts with label coastalengineering. Show all posts
Showing posts with label coastalengineering. Show all posts

UHPC Special Binder System for a Flood Gate

For our customer FDN we have developed a special high performance UHPC binder. With this binder, FDN has developed the first flood gates made entirely of UHPC concrete. These flood gates will replace many old flood gates in the future. Floodgates made of UHPC are absolutely corrosion resistant and have an enormous strength. To prove this strength, the local authorities required a load test in addition to many material tests. In the attached video you can see the UHPC slab which has a similar wall thickness as the future gate constructions. 


 

 

Both load tests with a cast iron ball from different heights were passed without any damage.
We assume a life expectancy of at least 100 years for the UHPC concrete without the need for regular maintenance work.


 



WPE DK International

Phone: 0049 176 601 73146
E-mail: ber@wpe-dk.dk
Homepage: www.wpe-dk.com

UHPC Shotcrete for new construction and repair projects


UHPC Shotcrete is a high strength, high density, fast curing UHPC concrete consisting of a UHPC nanobinder system and ceramic or mineral aggregates.
Due to the very high compressive strength in combination with a high material packing density and hard aggregates, a flexible and easy-to-process sprayable UHPC concrete with material properties that exceeds those of normal concrete by many times. All UHPC Shotcrete products are selfcompacting.

The high material density of UHPC Shotcrete prevents the penetration of liquid or gaseous foreign substances. UHPC Shotcrete achieves the maximum material properties only by wet spraying.

Fields of application for UHPC Shotcrete

 - Repair of bridges
 - Repair of dams and reservoirs
 - Seismic retrofit
 - Repair of sewers
 - Ground support - Stabilisation
 - Soil nailing
 - Tunneling
 - New construction of pools
 - New construction of foundation
 - Landscape design
 - Pools
 - Tanks
 - Domes
 - Foundation

Repair and new construction of concrete structures at coastal areas with UHPC

The splash zone is without doubt one of the more 
aggressive environment for wood, concrete and/or 
steel. Here you have the movement of the water 
inducing wear on the structures, high level of 
oxygen inducing a perfect corrosive environment. 
In salt water chlorides are present all over but 
combined with good access of oxygen this zone is 
where the problem is.
 In icy regions ice sliding by 
a structure will tear and wear the structure. 
UHPC Ultra High Performance Concrete is here 
an ideal construction material or protection layer.

Sea level rise
It is likely to lead to greater flooding, 
salinisation and erosion in coastal areas, 
affecting millions of people worldwide and 
costing billions of dollars of damage.
Today, a lot of big cities are right on the 
coast or at estuaries. Changes in sea level 
or in severe storms or torrential floods 
directly hit these cities. Most cities have
not yet realized this danger and have not 
yet taken any protective measures. Such 
safeguards include raising defenses, 
implementing flood storage and construction 
of new river barrier systems.

Many important industries are located 
particularly in Asia directly on the coast. 
Without future active coastal protection, 
this industry will be a major problem for the 
respective country.

Prefabricated concrete elements made of 
special UHPC concrete are ideal for effective, 
long-lasting coastal protection.
The elements can be made slim and light due 

to the enormous strength. They are easy to 
transport and assemble. They are extremely 
corrosion resistant and virtually repair-free. 
The expected lifetime far exceeds that of 
standard concrete elements.

Areas of application are

  • Marine structures
  • Coastal protection
  • Quay construction
  • Weir, dock and wharf construction
  • Jetty construction
In many coastal industries seawater is used for 
process cooling. In steel or concrete pipes, the 
water is pumped directly from the sea into the 
corresponding production.

To ensure the necessary process cooling 
permanently, it is extremely important that the 
water supply is always constant. A reduction 
by the flow rate, for example, a reduction in the 
conveying cross section of the pipeline can 
result in the worst case to a stop in the production 
or cause damage to the system due to overheating.

In most cases, standard concrete qualities is used 
in the manufacture of concrete pipes.
These tubes have a rough and porous surface. 
Shells of all kinds can be very firmly and 
permanently anchor on the basis of porosity in the 
concrete structure. Especially pipes in cooling 
water or cooling water channels must regularly 
notify the mussel case be removed.

In the removal the firmly anchored mussel beds a 
part of the concrete surface is also always removed, 
which can cause the concrete reinforcement may 
corrode. The result is a time consuming and costly 
repairs to the existing concrete structure.

UHPC concrete has a compared to standard concrete 
extremely low porosity and a very high wear resistance. 
These characteristics make it is not possible to 
permanently anchor the shells in concrete. Removal of 
the mussel beds is quick and does not damage the 
concrete surface.

Standard concretes can effectively protected with a 
10 - 20 mm UHPC layer for a very long time.


www.hhbc-consulting.de
info@hhbc-consulting.de