Fast - Faster - UHPC Rapid for new installation and repair

For very fast assembly in the taxiway of an airport
we have delivered a special UHPC (Ultra high
Performance Concrete) Cast.

Last Airport project:
There had to be laid cable protection pipes in the
area of ​​the taxiway. For this purpose, a slot of
20cm / 7,87in wide, 100cm / 39,37in deep and
100meters /109yd long in the existing concrete
floor had to be milled. For the filling of the slot
after the cable protection pipes had been laid,
we delivered a quick-hardening UHPC Rapid
Cast. The setting time of this special UHPC
is 2-3 hours, depending on the environmental
conditions. After this time it reaches a strength
above 20 MPa / 2900 psi. The final strength
after 48 hours is about 80 - 100 MPa /
1160 - 14500 psi.


Originally the UHPC Rapid product series
was developed about 20 years ago for wear
protection repairs in steel plants, power plants,
mining plants and cement plants.
Later, the UHPC Rapid was used not only as
a mortar but also as a cast and shotcrete. The
UHPC Rapid shotcrete was particularly used
in mining tunnels and the UHPC Rapid Cast
was used in the new lining and repair of
roadways, roads, storage areas and industrial
floors.

Meanwhile, it is also used as repair material
in airports, on highways and bridges.

hhbc-consulting and WPE DK service for HPC and UHPC material handling

We would like to share our more than 25 years of experience

in development, production and application in more than one

hundred industries worldwide. We would like to accompany

our customers in our journey in the future development of

HPC and UHPC binder and concrete.
That's why we've developed this customer service organization with our most experienced staff and international partners.

 

We offer the full range of services to all interested parties. Country of event: Germany
The majority of our service offer can also take place on the premises of the respective interested parties by prior arrangement, provided that they have the appropriate premises.

 

We offer this service for our following HPC and UHPC
HPC      - C80 - C140                                       Mortar, Castable, Shotcrete
UHPC   - C150 - C240                                     Mortar, Castable, Shotcrete
UHPC   - Phalt                                                 Semi rigid overlay system
UHPC   - TopLayer                                          Concrete industrial floorings
UHPC   - Security                                             Military and Security
UHPC   - Offshore                                            Offshore Grouting
UHPC   - Wear Protection                                Mortar, Castable, Shotcrete
UHPC   - Leight Weight, insulation                 Mortar, Castable, Shotcrete
UHPC   - HT Hight Temperature resistant       Mortar, Castable, Shotcrete

• HPC and UHPC Material Laboratory Service
  Reseach and Development
  Research of new raw material
  Documentation of the raw material
  Purchasing of raw materials


• HPC and UHPC Installations Service
  Supervisor
  Installation documentation
  Testing the customer processing machines for suitability for UHPC material

• HPC and UHPC Workshop Training Service
  Practical training of a castomer installation team
  Training of a Supervisor
  Training of the inhouse technican
  Training of the sales teams


• 

  Training of Instructors Service
  Practical and theoretical training of the customer instructor


• Workshop Repair Service
  Documentation of repair methodes


• Engineering Service
  Construction of a mixing plant
  Construction of a UHPC production
  Project consulting
  Technical documentation incl. drawings
  Quality control
   
  Appointments in our workshop or at interested parties as well as the scheduling are coordinated by us after a discussion with the interested parties according to their needs.
  If you are interested, please contact us via: service@hhbc-consulting.de
  

UHPC - Asphalt Combination for high speed race circuits

Many friends and customers of our UHPC
Ultra High Performance Concrete material have repeatedly asked us in the past why there are streets, lanes, squares, etc. with UHPC Phalt (UHPC Phalt semi-flexible wearing course consist of an open-graded asphalt filled with high strength UHPC mortar) content that are exposed to extreme traffic and environmental conditions but are not race tracks. 

We are big fans of automobile or motorcycle

racing. We are also very confident that we can

develop and deliver extremely good pavement 

systems for high speed racetracks or city courses.

Unfortunately, we have no contact with the

operators, organizers or architects. 

If you think about it, UHPC Phalt is a very

good solution for the strain of the racetracks.

With a standard road asphalt surface, the quality

can only be changed via the quality of the

asphalt. The new thing is that at UHPC Phalt

the quality of the surface can be changed via

the quality of the asphalt and the UHPC. So

there are combinations that standard asphalt

cannot offer. In addition, the expected lifetime without loss of quality of the combination 

covering is several times longer.

The original idea for developing this material

combination was to line roads, runways and

industrial roads with extreme traffic loads and

extreme environmental conditions with an

extremely hard and heavy-duty UHPC-Asphalt

combination. The implementation of this idea

was very successful, as the experiences of the

last 25 years show.

The UHPC Phalt material combination can

be set so that it is extremely abrasion-resistant /

wear-resistant or extremely load-bearing or

extremely resistant to temperature changes. In

city streets, the UHPC Phalt surface does not

lose its properties even after years of continuous traffic.

So there should be enough reasons to use this
surface on high-speed racetracks and street
circuit racetracks.

Technical advantages of UHPC Phalt

- Very high wear resistant
- Very high pressure resistant
- Extreme low material deformation
- Constant temperature resistance
   from - 60°C/-76°F - +90°C/+194°F
- Very simple and fast installation
- Very short curing times
- Can be laid on asphalt concrete or
   similar substrates
- Installation with standard laying
   machines
- Cheap material costs
- Extremely long durability
- Very high corrosion resistant
- Variable surface design
- Variable layer thicknesses

UHPC flooring system for residential housing, parking decks and concrete repair

The UHPC is known in the industry as extreme

wear-resistant flooring for more than 25 years.

Recently, UHPC floor coverings are increasingly

being used in residential housing projects. One

of the many advantages over traditional floor

coverings is that the UHPC floor covering is

absolutely watertight from a layer thickness of

8 mm. UHPC floor coverings can be processed

just like normal cement screed. In  addition to

the above-mentioned waterproofness, UHPC

flooring coverings also have a very high

compressive strength.

UHPC floor coverings are ideal partners for all

kind underfloor heating systems.

The fast strength development, with more than

70% of the nominal strength achieved after 48

hours in the normal quality, makes it an

interesting floor covering for a variety of

applications.

If repairs are carried out in damp basements or

damp existing floors, UHPC flooring can be

installed directly on the damp surface.

UHPC flooring is also an outstandingly extremely

durable corrosion protection for everything that

is cast in this material, such as reinforcements

and for that already a few millimeters cover is

sufficient.

If UHPC concrete is used, expensive electrical

corrosion protection systems or corrosion

protection coatings are unnecessary.