UHPC concrete as structural construction and corrosion protection material in Offshore projects

UHPC concrete is through its properties, such as
high E-modulus, high strength, and low
permeability excellent for rehabilitation,
protection and strengthening of offshore structures.

The splash zone is without doubt one of the more
aggressive environment for wood, concrete and/or
steel. Here you have the movement of the water
inducing wear on the structures, high level of
 oxygen inducing a perfect corrosive environment.
In salt water chlorides are present all over but
combined with good access of oxygenthis zone is
where the problem is.
 In icy regions ice sliding by
a structure will tear and wear the structure. UHPC
is here an ideal protection layer.


Splash zone protection is in general made on pillars
standing in water, and is made by creating a mold
around the pillar and cast the UHPC into the
mold.
When the UHPC has set the mold can be removed.

In case of wood pillars wood will usually rot over
time, leading to insufficient load bearing capacity of
the pillars. A mold can be placed around the pillar
and a UHPC pillar is created by casting.



Oil and gas platforms

When oil is pumped out of the ground the buttom
of the ocean will sink, which means that the
platform itself will sink slowly. As the ocean will
cover more and more of the legs of the platform
the wave forces influencing the platform will
increase over time. Eventually the strength of the
platform is not high enough to sustain heavy
storms.
 The strengthening of the platform is done
by filling the legs or part thereof with UHPC. This
will stiffen the structure and increase the strength
of this. By special engineering it is possible only
to fill part of legs, ie areas of the connections of
the steel.


Harbour fronts


Harbour fronts, piers and jetties are usually
subjected to splash zone issues a long with the
occasional impact by ships.
Splash zone issues being hammered with ice
and debris and of course the corrosion from salt,
water and oxygen.
 UHPC has the necessary
strength and impact resistance to withstand these
forces and the impermeability of the UHPC
prevents chlorides, water and oxygen in
penetration the protection layer which makes
corrosion impossible.



 

WPE DK International

Phone: 0049 176 601 73146
E-mail: info@wpe-dk.dk
Homepage: www.wpe-dk.com

2 comments:

  1. You will be told about the advantages of UHPC for the repair of jetties. How can I imagine the installation and how much can the cost reduction in the use of UHPC be?

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    Replies
    1. Hello anonyms,
      for all types of jetties (concrete, steel or wood) the same procedure for repair is the same. You need a concrete mixer and a concrete pump and you need cylindrical or rectangular half-shell molds, which you mounted around the Jetty columns. It does not matter if seawater is still in the gap between column and form. UHPC grouting material hardens under water. After the mold has been assembled, it can be filled with UHPC grouting material. The heavy UHPC concrete pushes the seawater out of the mold. After two days, the mold can be removed. The Jetty columns are again stable, corrosion protected for decades.
      Regular inspections are not necessary in contrast to a very expensive electric anodes corrosion protection, he is consuming to install must be regularly maintained and worn material must be replaced.

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